Pipe Repair products offer a fast, safe way to seal splits, holes, and corroded sections instantly – often under full system pressure – avoiding the need for expensive and time-consuming network shutdowns.
FlexLock Flange Adaptors provide a restrained connection between flanged fittings and steel or ductile iron pipes, with PN10/PN16 drillings, full end‑load capability, 3° angularity, and suitability for above‑ or below‑ground repairs.
Pressure Ratings
WaterWaste Water
DN50 to DN200 = 16 Bar
DN250 to DN300 = 10 Bar
Flange Drilling = Standard PN10 & PN16
Gas
DN50 to DN300 = 6 Bar
Compatible Pipe Materials
Pipe Materials Caveats
FlexLock Flange Adaptor
Caveat 1
Suitable for: Ductile Iron, Steel & Coated Steel.
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FlexLock Flange Adaptor
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Unique Self Anchoring Joints
Self Anchoring Excellence
The FlexLock system of couplings and flange adaptors provides a easy to use self-anchoring method for joining ductile iron or steel pipes. It offers a highly cost-effective, quick, and simple alternative to traditional anchoring systems such as site welding, harnessing, or heavy concrete thrust blocks. By eliminating the need for these labour-intensive methods, the system significantly reduces installation time and onsite costs while maintaining high structural integrity across the pipeline network.
Above Ground or Buried Application
FlexLock is a unique pipe jointing system designed to be fully end-load bearing. The specialized gaskets feature embedded stainless-steel teeth that grip the outer surface of the pipe. This mechanical engagement allows for necessary angular deflection of pipes while in service, preventing separation under heavy pressure loads. These characteristics make FlexLock ideal for a variety of environments, including above-ground installations, buried applications, soft ground conditions, or even temporary pipe work where rapid deployment and reliability are critical.
End Load Restraint
FlexLock operates on the same compression joint principle as standard Viking Johnson products. As the compression bolts are tightened, the stainless-steel teeth grip around the outside diameter of the pipe to provide a fully end-load restraint joint. Internal pressure within the pipe causes the assembly to lock even more firmly, ensuring a completely leak-proof joint. The system is specifically engineered for use on cold potable water pipelines with a maximum operating temperature of 40°C.
Why Choose Flexlock
Accommodates ground movement – FlexLock permits significant angular deflection (±6° for couplings and ±3° for flange adaptors), allowing pipelines to adjust to natural settlement and long-radius curves without special fittings.
Superior cost efficiency – The system offers substantial savings compared to non-locking couplings that require expensive, labour intensive harnessing or external anchoring.
Eliminates thrust blocks – The self-anchoring design successfully restrains pressure thrusts at pipe bends, removing the need for heavy concrete blocks.
Reduces material waste – This technology allows for the conversion of cut lengths and pipe offcuts into fully functional flanged pipes, maximizing existing inventory.
Multi plane versatility – Unlike standard harness assemblies that only move in one direction, FlexLock provides angular deflection in any plane while supporting working pressures up to 16 bar.
Design Benefits
High-Performance Gaskets
Supplied with EPDM (EN 681) for water or optional Nitrile (EN 682) for gas and petroleum, ensuring versatile, leak-proof performance across diverse utility and industrial applications.
Advanced Corrosion Protection
Components feature Rilsan Nylon 11 coating and Sheraplex bolts (WIS 4-52-03), providing long-term resistance against abrasion, impact, and harsh environments.
High-Strength End Restraint
Unique stainless steel teeth moulded into the gasket provide a mechanical grip on the pipe as bolts tighten, creating a fully end-load bearing, secure joint.